Automation in Textiles: How Robotics, AI, IoT, Digital Twins, and Smart Manufacturing Transform Modern Factories

By Rakesh Kumar

The global textile and apparel industry stands at a defining crossroads. For decades, it has been recognized as a sector heavily dependent on manual labor, linear production processes, and legacy machinery. But the landscape is changing rapidly. Pressures such as rising labor costs, increasing demand for customization, environmental sustainability mandates, global competition, and rapid shifts in consumer behavior have pushed textile manufacturers to embrace groundbreaking technological advancements. Automation-once seen as optional-has now become essential for survival, resilience, and growth.
This book, Automation in Textiles: How Robotics, AI, IoT, Digital Twins, and Smart Manufacturing Transform Modern Factories, explores the profound technological revolution reshaping every stage of textile and apparel manufacturing. From fiber processing to garment assembly, from dyeing to logistics, the industry is undergoing an unprecedented transformation driven by Robotics, Artificial Intelligence (AI), Machine Learning, the Internet of Things (IoT), Digital Twin technology, and fully integrated Smart Manufacturing ecosystems.
Robotics is no longer confined to metal machining or automotive assembly; it has entered spinning mills, weaving floors, dye houses, cutting rooms, and sewing lines. Collaborative robots (cobots), autonomous mobile robots (AMRs), robotic arms, and soft robotic grippers are enabling precise, repetitive, and delicate tasks that were traditionally considered too complex for automation due to the flexible nature of fabrics. AI and Machine Learning have emerged as the digital brain of modern textile factories, improving quality control, predicting machine failures, optimizing production plans, and enabling real-time adjustments for zero-defect manufacturing.
Meanwhile, IoT-powered sensors and machine connectivity are turning conventional plants into smart ecosystems where machines communicate, processes self-correct, and managers gain unprecedented visibility across operations. Digital Twins-virtual replicas of entire spinning lines, weaving floors, or garment units-allow manufacturers to simulate production, anticipate bottlenecks, reduce waste, and test new designs without stopping real machinery. When combined with MES, SCADA, PLCs, cloud platforms, and advanced analytics, the result is a seamlessly integrated, data-driven factory capable of delivering mass customization at scale.
The purpose of this book is to provide textile professionals, engineers, researchers, and policymakers with a complete, practical, and future-ready understanding of modern automation in textiles. Each chapter breaks down a specific technological domain, from robotics to sustainability, supply chain traceability, and Industry 5.0 principles. Real-world case studies, vendor directories, implementation guides, and code examples are included to help readers transition from theory to action.
Ultimately, this book highlights a powerful shift: textiles are no longer just about yarns, fabrics, and garments-they are about intelligent systems, autonomous workflows, data-driven decisions, and sustainable innovation. The factories of tomorrow will be defined not only by the products they manufacture but by the technologies that power them.
Welcome to the future of textile automation-a future where machines think, robots collaborate, fabrics communicate, and factories learn.

• Format: Paperback
• Language: English
• ISBN: B0G2XH6NDQ
• ISBN13: 9798275095043
• Release Date: November 2025
• Publisher: Independently Published
• Length: 712 Pages
• Weight: 2.06 lbs.
• Dimensions: 1.4" x 6.0" x 9.0"